{"id":875,"date":"2026-10-12T11:50:50","date_gmt":"2026-10-12T11:50:50","guid":{"rendered":"https:\/\/zippe-automation.de\/case-study\/"},"modified":"2026-10-28T12:10:46","modified_gmt":"2026-10-28T12:10:46","slug":"case-study","status":"publish","type":"page","link":"https:\/\/zippe-automation.de\/en\/case-study\/","title":{"rendered":"Case Study"},"content":{"rendered":"

[vc_section vertical_content_position=”bottom” css_animation=”none” css=”.vc_custom_1791805880809{background-image: url(https:\/\/zippe-automation.de\/wp-content\/uploads\/2026\/09\/Zippe_Startseite_Slider_Hintergrund.jpg) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”header–img bg-lines-top”][vc_row][vc_column][vc_column_text]<\/p>\n

Projects & references.<\/h1>\n

[\/vc_column_text][vc_single_image image=”856″ img_size=”full” alignment=”center”][\/vc_column][\/vc_row][\/vc_section][vc_section el_class=”bg–dark-blue nav–blue bg-lines-top bg-lines-bottom” el_id=”automation-new-plants”][vc_row][vc_column][vc_column_text]<\/p>\n

Understand. Develop. Support.<\/h4>\n

Tailored automation from concept to on-site commissioning.<\/h2>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=”2\/3″][vc_column_text]Every automation project begins with understanding your plant, your processes, and your goals. Based on this, we develop the appropriate hardware and software solution and support the project through integration into your production processes.[\/vc_column_text][\/vc_column][vc_column width=”1\/3″][\/vc_column][\/vc_row][vc_row gap=”0px” el_class=”service-card”][vc_column width=”1\/3″][vc_column_text]<\/p>\n

Automation for a 900 t\/d raw material preparation plant<\/h3>\n

For a glass production facility with a daily capacity of 900 tons, Zippe Automation supplied the complete automation for raw material preparation, dosing, weighing, mixing, and the transport system.<\/p>\n

Scope of Delivery:<\/strong>
\nPLC control
\nSCADA system
\nIndustrial networks
\nControl cabinet systems
\nCommissioning and support<\/p>\n

Results:<\/strong>
\nHigh plant availability
\nTransparent process control
\nOptimized material flows[\/vc_column_text][\/vc_column][vc_column css_animation=”none” width=”2\/3″ css=”.vc_custom_1792392780231{background-image: url(https:\/\/zippe-automation.de\/wp-content\/uploads\/2026\/10\/Zippe_Case_Study_1.jpg) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” offset=”vc_col-xl-inherit vc_col-lg-inherit vc_col-md-8 vc_col-sm-inherit”][vc_single_image image=”881″ img_size=”full” el_class=”hide-on-desktop”][\/vc_column][\/vc_row][vc_row gap=”0px” el_class=”service-card service-card–reverse”][vc_column width=”1\/3″][vc_column_text]<\/p>\n

SCADA retrofit during ongoing production<\/h3>\n

A leading manufacturer in the packaging sector needed to modernize an outdated visualization and control system without long-term production interruptions. Zippe Automation migrated the existing SCADA solution to a modern platform, integrated the existing PLC systems, and created the basis for expanded data exchange as well as connection to higher-level systems and digital enterprise processes.<\/p>\n

Results:<\/strong>
\nIncreased cybersecurity
\nFuture-proof platform
\nImproved usability
\nReduced downtime risks[\/vc_column_text][\/vc_column][vc_column css_animation=”none” width=”2\/3″ css=”.vc_custom_1792392836798{background-image: url(https:\/\/zippe-automation.de\/wp-content\/uploads\/2026\/10\/Zippe_Case_Study_2.jpg) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” offset=”vc_col-xl-inherit vc_col-lg-inherit vc_col-md-8 vc_col-sm-inherit”][vc_single_image image=”882″ img_size=”full” el_class=”hide-on-desktop”][\/vc_column][\/vc_row][vc_row gap=”0px” el_class=”service-card”][vc_column width=”1\/3″][vc_column_text]<\/p>\n

Modernization of a glass plant<\/h3>\n

An existing flat glass plant was to be modernized in terms of availability, spare parts availability, and operational safety. The existing control system was replaced with a modern automation solution, while existing plant components continued to be used.<\/p>\n

Results:<\/strong>
\nExtended plant lifecycle
\nHigher operational safety
\nImproved diagnostic capabilities
\nLower investment costs than a new purchase[\/vc_column_text][\/vc_column][vc_column css_animation=”none” width=”2\/3″ css=”.vc_custom_1791806952651{background-image: url(https:\/\/zippe-automation.de\/wp-content\/uploads\/2026\/10\/Zippe_Case_Study_3.jpg) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” offset=”vc_col-xl-inherit vc_col-lg-inherit vc_col-md-8 vc_col-sm-inherit”][vc_single_image image=”877″ img_size=”full” el_class=”hide-on-desktop”][\/vc_column][\/vc_row][vc_row gap=”0px” el_class=”service-card service-card–reverse”][vc_column width=”1\/3″][vc_column_text]<\/p>\n

Automation of a batch plant in North America<\/h3>\n

For a batch plant in North America, Zippe Automation supplied the complete automation, including PLC software, visualization, network technology, and UL-compliant switchgear.<\/p>\n

Project Scope:<\/strong>
\nPLC and SCADA system
\nUL-compliant control cabinets
\nFactory acceptance test and commissioning<\/p>\n

Benefits:<\/strong>
\nOne point of contact for the entire project
\nReduced engineering effort due to single-source delivery
\nCompliance with regional standards
\nFaster on-site commissioning[\/vc_column_text][\/vc_column][vc_column css_animation=”none” width=”2\/3″ css=”.vc_custom_1792392876658{background-image: url(https:\/\/zippe-automation.de\/wp-content\/uploads\/2026\/10\/Zippe_Case_Study_4.jpg) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” offset=”vc_col-xl-inherit vc_col-lg-inherit vc_col-md-8 vc_col-sm-inherit”][vc_single_image image=”878″ img_size=”full” el_class=”hide-on-desktop”][\/vc_column][\/vc_row][vc_row gap=”0px” el_class=”service-card”][vc_column width=”1\/3″][vc_column_text]<\/p>\n

Complete batch plant for Australia<\/h3>\n

For a greenfield project in Australia, Zippe Automation implemented the complete automation and electrical engineering for the batch plant from a single source. The project included engineering for the Australian market, including RPEQ-certified planning and documentation, control cabinet manufacturing in Wertheim, FAT in Germany, and worldwide on-site commissioning. By combining local engineering expertise with international standards competence, the customer received a turnkey solution for safe and efficient plant operation.<\/p>\n

Highlights:<\/strong><\/p>\n

    \n
  • Engineering in Germany<\/li>\n
  • RPEQ-compliant engineering and project execution<\/li>\n
  • Control cabinet manufacturing<\/li>\n
  • International standards and local compliance<\/li>\n
  • FAT before delivery<\/li>\n
  • Worldwide on-site commissioning and support<\/li>\n
  • Single point of contact for the entire project<\/li>\n<\/ul>\n

    Result:<\/strong>
    \nGerman Engineering. International Standards. Successfully implemented in Australia.[\/vc_column_text][\/vc_column][vc_column css_animation=”none” width=”2\/3″ css=”.vc_custom_1792393018732{background-image: url(https:\/\/zippe-automation.de\/wp-content\/uploads\/2026\/10\/Zippe_Case_Study_5-scaled.jpg) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” offset=”vc_col-xl-inherit vc_col-lg-inherit vc_col-md-8 vc_col-sm-inherit”][vc_single_image image=”879″ img_size=”full” el_class=”hide-on-desktop”][\/vc_column][\/vc_row][vc_row gap=”0px” el_class=”service-card service-card–reverse”][vc_column width=”1\/3″][vc_column_text]<\/p>\n

    Automation and weighing technology from a single source<\/h3>\n

    For a rock wool manufacturer, Zippe Automation implemented the complete automation and electrical engineering for a raw material dosing plant. The project included electrical planning, control cabinet manufacturing, PLC and control technology, electrical installation, and commissioning. The heart of the plant consists of ZIPPE’s proprietary belt scales and weighing systems for precise and reliable raw material dosing.<\/p>\n

    Results and customer benefits:<\/strong>
    \nPrecise and reproducible raw material dosing
    \nHigh process stability and product quality
    \nReduced interfaces through a central point of contact
    \nShorter project durations through integrated project execution
    \nFast and efficient commissioning of the entire plant[\/vc_column_text][\/vc_column][vc_column css_animation=”none” width=”2\/3″ css=”.vc_custom_1791807454554{background-image: url(https:\/\/zippe-automation.de\/wp-content\/uploads\/2026\/10\/Zippe_Case_Study_6.jpg) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” offset=”vc_col-xl-inherit vc_col-lg-inherit vc_col-md-8 vc_col-sm-inherit”][vc_single_image image=”880″ img_size=”full” el_class=”hide-on-desktop”][\/vc_column][\/vc_row][\/vc_section]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

    [vc_section vertical_content_position=”bottom” css_animation=”none” css=”.vc_custom_1791805880809{background-image: url(https:\/\/zippe-automation.de\/wp-content\/uploads\/2026\/09\/Zippe_Startseite_Slider_Hintergrund.jpg) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}” el_class=”header–img bg-lines-top”][vc_row][vc_column][vc_column_text] Projects & references. [\/vc_column_text][vc_single_image image=”856″ img_size=”full” alignment=”center”][\/vc_column][\/vc_row][\/vc_section][vc_section el_class=”bg–dark-blue nav–blue bg-lines-top bg-lines-bottom” el_id=”automation-new-plants”][vc_row][vc_column][vc_column_text] Understand. Develop. Support. Tailored automation from concept to on-site commissioning. [\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=”2\/3″][vc_column_text]Every automation project begins with understanding your plant, your processes, and your goals. […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"page-templates\/template-pagebuilder-full-width.php","meta":{"footnotes":""},"class_list":["post-875","page","type-page","status-publish","hentry"],"yoast_head":"\nCase Study - Zippe Automation<\/title>\n<meta name=\"description\" content=\"Discover ZIPPE Case Studies and learn more about innovative plant solutions and successful customer projects.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/zippe-automation.de\/en\/case-study\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Case Study - Zippe Automation\" \/>\n<meta property=\"og:description\" content=\"Discover ZIPPE Case Studies and learn more about innovative plant solutions and successful customer projects.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/zippe-automation.de\/en\/case-study\/\" \/>\n<meta property=\"og:site_name\" content=\"Zippe Automation\" \/>\n<meta property=\"article:modified_time\" content=\"2026-10-28T12:10:46+00:00\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/zippe-automation.de\\\/en\\\/case-study\\\/\",\"url\":\"https:\\\/\\\/zippe-automation.de\\\/en\\\/case-study\\\/\",\"name\":\"Case Study - 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